Norwalk, CT (March 17, 2022) — Xerox Elem Additive Solutions today announced the installation of a Xerox ElemX 3D metal printer at the Department of Energy’s manufacturing demonstration facility (MDF) at Oak Ridge National Laboratory (ORNL) to advance metal additive manufacturing (AM) technologies.
The ElemX leverages Liquid Metal AM that uses cost-effective aluminum wire and is easily deployed, requiring no special facility modifications for operation. Unlike many metal 3D printing technologies, the ElemX requires minimal post-processing and therefore provides a faster time-to-part.
“Developing metal AM technologies that are simpler to install and integrate into existing manufacturing operations will be key to increasing adoption throughout the industry,” said Xerox Elem Additive General Manager and Vice President Tali Rosman. “Oak Ridge National Laboratory has a long history of advancing innovative manufacturing technologies. This installation will enable us to further refine our liquid metal AM technology and achieve our goal of creating more resilient supply chains for our customers.”
“ORNL has a long history of working with industry on alloy deployment and the improvement of material performance in AM,” said Ryan Dehoff, section head for secure and digital manufacturing at ORNL. “This process is promising for high-volume applications such as automotive; leveraging our experience with alloy development will help us expand the available number of alloys and applications.”
According to Dehoff, ORNL applies its science capabilities to solve challenges in AM by improving performance characteristics, optimizing systems and software to achieve mainstream manufacturing, developing qualification frameworks to create born-certified components and developing a comprehensive understanding of process capabilities and limitations through physics-based simulation and advanced characterization. Researchers at MDF work with hundreds of industrial partners to advance the state of the art in AM and open up new avenues for exploration.
ElemX is a safer and simpler metal 3D printing technology addressing supply chain resiliency for transportation, aerospace, defense and industrial manufacturing. Until now, the ability to 3D print aluminum consistently and reliably has challenged the market. Unlike other metal 3D printing technologies, there are no hazardous metal powders with ElemX and no need for PPE or other considerable safety measures. Engineered to bring simplicity to the supply chain process, ElemX is the ideal option for spares, repairs and low-volume production parts.
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About Xerox Holdings Corporation
For more than 100 years, Xerox has continually redefined the workplace experience. Harnessing our leadership position in office and production print technology, we’ve expanded into software and services to sustainably power today’s workforce. From the office to industrial environments, our differentiated business solutions and financial services are designed to make every day work better for clients — no matter where that work is being done. Today, Xerox scientists and engineers are continuing our legacy of innovation with disruptive technologies in digital transformation, augmented reality, robotic process automation, additive manufacturing, Industrial Internet of Things and cleantech. Learn more at xerox.com.
About Xerox Elem Additive Solutions
Determined to advance the additive industry, Xerox Elem Additive Solutions provides hardware and software solutions that equip manufacturers with the tools to reduce costs, eliminate long lead times and improve part performance. Strategically focused on developing supply chain solutions with distributed manufacturing and digital warehousing technologies, Xerox Elem Additive Solutions is one of the most uniquely positioned AM providers offering end-to-end solutions to the industry’s most challenging problems.
