Xerox models: WorkCentre 7328, 7335, 7345, 7346 (and WC-7228, 7235, 7245)
There’s more to be said about this 7328 family of machines. It remains a viable population of full color copiers in the aftermarket scene. This group was the last of the C32 style to be produced. In earlier ENX articles, we’ve covered the basics of the machine and its consumables, but some things remained unsaid. Although previous articles explained how to get into the component control codes (IO check) and NVM codes, when you get there, the machine is not so kind as to give you a nice scrolling list of codes on the control panel. Instead, you need to know which code you want to enter. It’s time to address that missing bit of info and get a list into your hands (at least a partial list), so you can fully support the machine, even though you may not be blessed with access with a PWS laptop with the interface software for this series.
Entering Diagnostic mode (CE Diagnostic Mode):
Hold ‘0’ for at least 10 seconds, then press ‘Start.’ A password prompt should show up. Enter ‘6789’ followed by ‘Confirm.’ Now press the ‘Machine Status’ button. You’ll want to choose the ‘Tools’ tab at which point you will see 3 columns of choices—the one on the left will have 4 choices. Choose the top one which says ‘System Settings.’ The middle column has the heading ‘Group.’ From there, choose ‘Common Service Settings,’ and then in the right column (the heading says ‘Features’), you will find another scrollable list of possibilities. Scroll down and touch ‘Maintenance / Diagnostics’ which will bring you to a menu of most of the really important stuff. If you want to test components such as motors, clutches, sensors, etc. you will choose ‘IO check.’
COMPONENT CONTROL (IO CHECK):
From the ‘Maintenance / Diagnostics’ menu, choose ‘IO Check.’ This will bring up a screen which prompts you for a Chain / Link number (the “chain” is the first set of 3 digits, and the “link” is the second set of 3 digits). Enter the desired code and select ‘Enter Number.’ If it is an input component (sensors for example), the display will indicate the current status in the ‘Status Column’ and will count up (by +1) when the component is switched on or off. If it is an output component (motors for example), the component will energize. You can run multiple Chain / Link codes by entering the first code, then entering the second one while the first one is still running. Some output codes cannot be safely run at the same time. The machine knows these would be “conflicts” and will not run them simultaneously. If you enter two conflicting output component codes, the second one will simply fail to activate the component to prevent possible damage to the machine (smart cookie this machine is).
Below is a list of the available Input Component Codes you can test (sensors, switches, etc.):
INPUT COMPONENTS (sensors or switches):
Code | Input Component Name | Description |
004-100 | Belt Home Sensor | * Read note below for how to test this sensor. Belt at Home Sensor = Low |
004-101 | Drum Motor (YMC) Failure Detection | Drum Motor (YMC) seized = High |
004-102 | Drum Motor (Black) Failure Detection | Drum Motor (Black) seized = High |
004-200 | Fuser Fan Lock Failure | Fan rotation is stopped = Fault |
004-201 | Bottom Fan Lock Failure | Fan rotation is stopped = Fault |
004-202 | Developer Fan Lock Failure | Fan rotation is stopped = Fault |
004-203 | LV Fan Lock Failure | Fan rotation is stopped = Fault |
004-204 | Rear Fan Failure | Fan rotation is stopped = Fault |
005-102 | Document Sensor | No paper detected = High |
005-110 | Registration Sensor (DADF) | Paper detected = Low |
005-205 | DADF Feed Out Sensor | Paper detected = Low |
005-206 | DADF Pre-Registration Sensor | Paper detected = Low |
005-211 | DADF Invert Sensor | Paper detected = Low |
005-212 | DADF Feeder Cover Interlock Switch | Feeder Cover open |
005-213 | DADF Platen Interlock Switch | Platen Interlock open |
005-215/216/ 217 | DADF #1/2/3 Tray APS Sensor | Light is not blocked by the actuator |
005-218/219/ 220 | DADF #1/2/3 APS Sensor (Auto Paper Size) | paper detected by APS No.1 Sensor |
005-221/222 | DADF Tray Size Sensor No.1/No.2 | paper detected by Tray Size SNR No.1 |
005-225 | Nudger Position Sensor | The Nudger Roll is at UP position |
006-160 | Polygon Motor Ready Signal | Regular rotation of Polygon Motor = Low |
007-100/101/102/103 | Tray 1 Size Switch 1/2/3/4 | ON = Analog value |
007-104/105/ 106/107 | Tray 2 Size Switch 1/2/3/4 | ON = Analog value |
007-108/109/110/111 | Tray 3 Size Switch 1/2/3/4 | ON = Analog value |
007-112/113/114/115 | Tray 4 Size Switch 1/2/3/4 | ON = Analog value |
007-116/117/118/119 | Tray 1/2/3/4 Level Sensor | Lift Up = High |
007-120/121/122/ 123/125 | Tray 1/2/3/4/5 No paper Sensor | No paper = High |
007-128 | Face Up Tray Detect | Low when Tray is installed = Low |
008-100 | #1 Feed Out Sensor | Paper detected = High |
008-102 | #3 Feed Out Sensor | Paper detected = High |
008-103 | #4 Feed Out Sensor | Paper detected = High |
008-104 | Registration Sensor | No paper -ON = Low |
008-105 | DUP Wait Sensor | Paper detected = High |
008-106 | T/A Sensor | Paper detected = High |
008-107 | TTM Paper Path Sensor1 | Paper detected = High |
008-108 | TTM Paper Path Sensor2 | Paper detected = High |
008-109 | OHP Sensor#L | ON = Low |
008-110 | OHP Sensor#R | ON = Low |
008-300 | DUP Open Switch | ON = High |
009-101 | Toner Ctg New Sensor – Yellow | Low=new, High=old |
009-102 | Toner Ctg New Sensor – Magenta | Low=new, High=old |
009-103 | Toner Ctg New Sensor – Cyan | Low=new, High=old |
009-104 | Toner Ctg New Sensor – Black | Low=new, High=old |
009-150 | Toner Waste Full Sensor | ON = High |
009-151 | Drum Ctg Present – Yellow | Drum Ctg is installed |
009-152 | Drum Ctg Present – Magenta | Drum Ctg is installed |
009-153 | Drum Ctg Present – Cyan | Drum Ctg is installed |
009-154 | Drum Ctg Present – Black | Drum Ctg is installed |
009-200 | 2nd BTR Retract Sensor | Retraction ON = Low |
009-201 | Paper On Belt Sensor | Paper detected = Low |
009-203 | 1st BTR Retract Sensor | Retraction = Low |
010-101 | Fuser Exit | Paper detected = High |
010-102 | Full Paper Stack Sensor | Not Full = Low |
012-100 | IOT Registration Clutch | Clutch OFF = High |
012-103 | Horizontal Transfer Entrance Sensor | Paper detected = High |
012-104 | Horizontal Transfer Exit Sensor | Paper detected = High |
012-215 | Horizontal Transfer IOT Full Paper Sensor | No paper = High |
012-305 | Horizontal Transfer Interlock Sensor | Open = High |
062-201 | Sheet Abort | Document Registration |
062-212 | IIT Registration Sensor | De-actuation of Registration Sensor |
062-240 | ADF Exist | DADF is not installed |
062-251 | APS Sensor1 | Document detected |
062-253 | APS Sensor3 | Document detected |
062-272 | Scan Start | Scan available |
062-300 | Platen I/L Switch | Platen closed |
062-301 | Angle Sensor | Platen opened |
* Note on testing the IBT Belt Home Position Sensor: First enter the code 004-104 (to turn on the IBT 5V for the sensor), then enter 004-100. When the IBT belt is not at the home position, it reads as an open circuit (High). Rotate the belt a full revolution; whenever it passes the home position, the signal should change to “Low.”
OUTPUT COMPONENTS (motors, clutches, etc.):
WARNING !!! Read the information in the descriptions carefully, especially for motors which can cause damage to the IBT belt if the recommended precautions are not taken.
Code | Component Name | Description |
004-001 | Steering Motor | Re-switch the Steering Cam to Home position once and operate it at half cycle after that. |
004-002 | IBT Motor (104 mm/sec) | Operate with the IBT Assy. removed to prevent Transfer Belt damage |
004-003 | Drum Motor YMC (104 mm/sec) | Remove all Drum Cartridges before energizing to prevent Belt damage |
004-005 | Steering Motor Home Position | Returns Steering Cam to home position ON = Low. Operate with the IBT Assy. removed to prevent Transfer Belt damage |
004-006 | Drum Motor K (104 mm/sec) | Remove all Drum Cartridges before energizing to prevent Belt damage |
004-008 | Main Motor (194 mm/sec) | Rotate at high speed. First OPEN the Left Hand Cover to avoid the 2nd BTR damaging the belt |
004-014 | IBT_5V ON | ON = High |
004-050 | Fuser Fan, LV Fan and Rear Fan Rotation High speed | Rotate the FUSER FAN, LV FAN and REAR FAN at high speed. (Rotation is Low at Power ON) |
004-051 | Developer Fan and Bottom Fan On | Rotate the DV Fan and Bottom Fan at high speed |
005-001/ 002/003/ 004/005 | DADF Feed Motor (Speed 1/2/3/4/5) | ON for 50sec> Auto OFF |
005-014 | DADF Feed Motor (Reverse) | ON for 50sec> Auto OFF |
005-026/ 027/028/ 029/030 | DADF Reg. Motor (Speed 1/2/3/4/5) | ON for 50sec> Auto OFF |
005-036 | DADF Reg. Motor(Reverse) | ON for 50sec> Auto OFF |
005-072 | Nip Release Solenoid | 3 sec on |
005-073 | Stamp Solenoid | ON for 10 msec> Auto OFF |
005-083 | Doc Ready | Turn ON the Doc Ready signal |
005-084 | Doc Set LED | Belt: Turn ON the DOC SET LED |
005-088 | Image Area | ON for 5 sec |
005-090 | Document Nudger initialize | Performs Nudger Roll initialization |
006-004 | IPS Cooling Fan (Low speed) | Fan at high speed (24V) for 5 sec, then low speed (13V). Fan Slow = Low |
006-014 | IPS Cooling Fan (High speed) | Operate the IPS Cooling Fan at high speed |
006-030 | LD ON Enable Signal | Concurrently for 4 colors (LD = Laser Diode) |
006-031 | Polygon Motor Start Signal | ROS (Laser Unit Polygon Motor) turns on briefly. |
006-032 | SOS Gain | Start-of-Scan Sensor gain signal |
007-003 | Tray 5 FEED Clutch | Energize Tray 5 Feed clutch |
008-001/ 003/005/ 007 | Tray 1/2/3/4 Feed/Tray Lift Motor (Fwd) | Feed (Rotates #1/2/3/4 Feed Motor in paper feed direction) |
008-002/ 004/006/ 008 | Tray 1/2/3/4 Feed/Tray Lift Motor (Rev) | Lift-Up (Switches OFF automatically 6 sec after Lift-Up has started, or when the Level Sensor detects Lift-Up |
008-009 | Duplex Motor (200.1 mm/sec.) | Start operation. Switches OFF automatically at 1000 msec |
008-022 | 3TM Takeaway Motor (104 mm/sec) | Start operation. Switches OFF automatically at 1000 msec |
008-037 | Registration Clutch | Switches on. Switches off automatically at 400msec |
008-038 | Registration Clutch Long | Switches on for a longer period of time |
008-042 | Invert Clutch CW | Switches on in output direction. Switches OFF automatically at 400msec |
008-043 | Invert Clutch CCW | Switches ON in Invert direction. Switches OFF automatically at 400 msec |
008-045 | Exit Gate Solenoid 1 | On for 200 msec |
008-046 | Duplex Gate Solenoid | Face Up position ON for 200 msec |
008-054 | Duplex Motor (302 mm/s) | Start operation. Switches OFF automatically at 1 sec |
008-077 | Tray 2 (1TM option) Takeaway Motor (400 mm/s) | Start operation. Switches OFF automatically at 1 sec |
008-214 | (TTM option) Takeaway Motor #1 (208 mm/s) | Start operation. Switches OFF automatically at 1 sec |
008-219 | (TTM option) Takeaway Motor #2 (370 mm/s) | Start operation. Switches OFF automatically at 1sec |
009-001 | Y – Toner Dispense Motor | Y Color Disp. MOT turns ON, and switches OFF automatically after 5 sec |
009-002 | M – Toner Dispense Motor | M Color Disp. MOT turns ON, and switches OFF automatically after 5 sec |
009-003 | C – Toner Dispense Motor | C Color Disp. MOT turns ON, and switches OFF automatically after 5 sec |
009-004 | K – Toner Dispense Motor | K Color Disp. MOT turns ON, and switches OFF automatically after 5 sec |
009-005 | Y_DB DC | Y Color Developer Bias DC Component Output |
009-013 | Developer Clutch – K | The clutch for driving K Color turns ON, and switches OFF automatically after 5 sec |
009-014 | Developer Drive Motor (Normal-speed) | Switches off automatically after 5 sec |
009-034 | Agitator Motor | Agitator Motor ON |
009-040 | ROS Shutter Close | ROS Shutter: Rotates in Close direction (Brush: Contact direction) |
009-041 | ROS Shutter Open | ROS Shutter: Rotates in Open direction (Brush: Retract direction) ON = High |
009-042 | K – Erase Lamp (104 mm/s) | K ERASE LAMP lit |
009-045 | YMC – Erase Lamp (104 mm/s) | YMC ERASE LAMP lit |
009-051 | 2nd BTR Contact | BTR2 Retract MOT. Switches off 800 msec after the Retract SNR detected the Contact Position (High) |
009-052 | 2nd BTR Retract | Switches off 60 msec after the Retract SNR detected the Retract Position (Low) |
009-054 | 1st BTR Contact | Switches off 100 msec after the Retract SNR detected the Contact Position (High) |
009-055 | 1st BTR Retract | Switches off 100 msec after the Retract SNR detected the Retract Position (Low) |
009-078 | ADC Sensor Shutter Open | Switches off automatically after 100msec |
009-079 | ADC Sensor Shutter Close | Switches off automatically after 100 msec |
010-001 | OCT Motor (CW) | Switches on forward and switches off automatically at 150 msec |
010-002 | OCT Motor (CCW) | Switches on reverse and switches off automatically at 150 msec |
012-060 | H-Transport Gate-In Solenoid Open | Horizontal Transport Gate Open (off after 200msec) |
012-061 | H-Transport Gate-In Solenoid Close | Horizontal Transport Gate Close (off after 200msec) |
062-002 | IIT Exposure Lamp | Turn the Lamp ON for 180sec> Auto OFF |
062-005 | IIT Scan Motor (Scan) | Move Scan Carriage 50 mm from current position in Scan direction |
062-006 | IIT Scan Motor (Return) | Move Scan Carriage 50 mm from current position in Return direction |
062-086 | IIT Image Area | IMAGE-AREA Signal Output |
Well, that should give you all a better handle on troubleshooting problems in this series of models. They are great copiers and worthy of fixing for years to come. Parts remain readily available and the same is true for the supplies. Enjoy everyone!